Hot Tapping Services

Live Pipeline Intervention without Shutdown

Hot Tapping

Keep the Flow Going

In today's continuously operating industrial facilities, shutting down a pipeline for modifications is often not an option. Hot tapping (under-pressure drilling) allows for new tie-ins to be made while the system remains in full operation.

Velcorix provides world-class hot tapping and line stopping services, enabling clients to expand, repair, or modify piping systems without service interruption, product loss, or environmental risk.

Scope / What’s Included

Hot Tapping

Drilling into pressurized pipes ranging from 1/2" to 42" diameter.

Line Stopping

Temporary isolation of pipeline sections for valve replacement or repair.

Fittings Supply

Provision of split tees, weldolets, and sandwich valves.

Engineering Study

Feasibility analysis including flow rate and wall thickness verification.

Typical Real-World Applications

New Tie-Ins

Adding branch connections for plant expansions.

Probe Insert

Installing thermowells or sample probes on live lines.

Valve Change

Isolating sections to replace defective mainline valves.

Fire Loops

Extending fire water networks without system drainage.

Capability Details

Precision is paramount when drilling into live hydrocarbon or chemical lines.

  • Versatility: Capabilities for carbon steel, stainless steel, and ductile iron pipes.
  • Conditions: Equipment rated for temperatures up to 370°C and pressures up to 1480 psi.
  • Orientation: Ability to tap vertically, horizontally, or at any angle required by site constraints.
Hot Tapping Expertise

Compliance Standards

API 2201

Procedures for Welding or Hot Tapping on Equipment.

Experienced Crews

Technicians with minimum 5 years specific hot tap experience.

WPS/PQR

Qualified welding procedures for in-service welding.

Avoid Shutdowns

Keep your plant running while we make the connections.

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