Shutdown Management

Strategic Engineering for Critical Turnarounds

Shutdown Management

Minimizing Downtime, Maximizing Value

Plant shutdowns and turnarounds are among the most critical, expensive, and complex events in the industrial lifecycle. Velcorix brings a proven framework for managing these high-stakes projects, ensuring they are completed safely, on time, and within budget.

Our approach focuses on granular planning, rigorous safety oversight, and the seamless integration of mechanical, electrical, and civil works to restore your facility to peak performance.

Scope / What’s Included

Turnaround Planning

Development of detailed work packs, critical path schedules (Primavera/MS Project), and logistics plans.

Execution Management

On-site supervision of all trades, contractor coordination, and progress tracking.

Reliability Maintenance

Implementation of Reliability Centered Maintenance (RCM) strategies during outages.

Commissioning Support

Structured startup procedures to bring the plant back online safely and efficiently.

Typical Real-World Applications

Refineries

Complex unit shutdowns (e.g., Cat Crackers, Reformers).

Power Plants

Turbine overhauls and boiler inspections.

Desalination

Maintenance of evaporators and intake systems.

Petrochemical

System cleaning and catalyst change-outs.

Capability Details

We turn shutdowns from chaotic events into controlled engineering exercises.

  • Pre-Shutdown: Extensive site surveys and material procurement months in advance.
  • During Shutdown: 24/7 coverage with shift handover protocols to maintain momentum.
  • Post-Shutdown: Detailed close-out reports capturing lessons learned and KPI performance.
Shutdown Capabilities

Compliance Standards

HSE Leadership

Zero Harm policy enforced by dedicated safety officers.

QA/QC

Verification of all repairs against ASME/API codes.

Permit to Work

Rigorous management of PTW systems for all activities.

Plan for Success

Don't leave your shutdown to chance. Partner with Velcorix.

Consult on Shutdowns